Truett & Osborn

The Real Deal!

By Tom Johnson

 

            At one time, the terms “performance” and “Harley-Davidson” were almost never used in the same sentence. That changed somewhat in 1957, with the introduction of the overhead valve Sportster. Most of the advances that followed, and what made hot-rodded American twins all but unbeatable (until the four-cylinder imports appeared), came from a handful of outsiders far removed from Milwaukee.

            Big valves, high-lift Sifton cams, and bored-out carburetors helped, but it took stroker flywheels to give high-performance Harleys the edge they needed. For pushrod American twins, there really is no replacement for displacement.

            The best I can determine, Wade Lentner, a Harley-Davidson dealer in Ottumwa, Iowa, made the first commercially produced stroker flywheels. They were based on the 4-9/16” flywheels used in the flathead KHK’s that preceded the Sportster. Doc Dytch, the founder of Dytch Sales, later Axtell Sales, helped Lentner manufacture his limited-production flywheels.

            George Smith of S&S  began manufacturing stroker flywheels a short time later. Smith’s success is a matter of record, as is that of the two men featured here, Bonnie Truett and Paul Osborn.

“T&O” are two of my favorite people. This article is based on conversations I had with them on the way to Laughlin a few years ago. I talked with Paul at the Truett & Osborn shop in Wichita, and Bonnie at his home in Vian, Oklahoma, where he retired in 1997. I‘m proud to call both my friend

 

 Paul Osborn - Wichita, Kansas

    My first contact with Truett & Osborn came in 1982, when I was traveling from Georgia to Oregon on my Shovelhead stroker. 1,500 miles later, in  Kansas, it wouldn’t start- even after I talked someone into trying to pull it off with his pick-up. Looking the Shovel over at a farmhouse near Rock, a few mile south of Wichita, I found that the front cylinder had barely enough compression to push past the thumb I placed over the sparkplug hole.

The owner of the pick-up bailed me out. He helped me load the bike, and off we went to T&O.

            Paul was working alone in the shop when we arrived a half-hour later. Noticing the cylinder head in my hand and the grease and road grime that pretty much covered me from head to toe, Paul stopped what he was doing and reached for the head. “Let’s see what you have there,” he said.

            An hour later, he had replaced and sized a worn-out valve guide and ground both valves and seats. Understanding that I was on the road and traveling on a budget, he charged me just twenty dollars.

            Accepting my handshake and thanks, he said, “We like to help out the folks on the road whenever we can.”

            Needless to say, I think a lot of Paul Osborn.  Here’s how our conversation went when I dropped in on him twenty years after our first meeting.

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 Paul, how and when did Truett & Osborn get started?

“Bonnie had a little shop in Derby, Kansas, in the 1960’s. He had hopped his Sportster up with Dytch pistons and KH flywheels, and we did basically the same thing to mine.

“Of course, then the other Sportster riders around Wichita wanted the same treatment. It didn’t take long for the supply of used K-model flywheels to dry up, so we decided to make our own. I found a pattern maker and foundry, and we were in business.

“All of our strokers were for Sportsters, at first, most of them with the 4-13/16” stroke. We started making flywheels for Big Twins about ten years later, and now our Big Twin flywheels outsell the Sportsters by about 10:1- roughly the same proportion as Harley’s new motorcycle sales.”

 

What was business like then, compared to now?

“Bonnie and I never had any capitol, to speak of, during those first few years. We put every cent we made back into the business, and we both had full-time jobs outside the shop. Bonnie worked for the railroad, and I worked most of the time for Learjet, where I worked my way up to Managing Engineer before I quit to work full-time at Truett & Osborn.

“Most of our business was in service. I worked on the Sportsters, and Bonnie took care of  the Big Twins. Our parts & accessory sales grew, although it is starting to die off a little now because of competition from the mail order businesses.

“But our ‘Torque Monster’ flywheels are very popular, and we sell a lot of them. They’re heavier than stock, which gives the engine more torque to work with when you’re leaving a stop sign or going up a hill. Another thing about heavy flywheels is that they smooth out the engine. Torque Monsters are just about as popular in Japan as they are here, because of all the hills over  there.”

 

What’s new at T&O?

“Now we have complete bottom ends with our flywheels, Jim’s shafts, and Eagle rods, which are similar to the Carrillos. We can make the flywheels heavy or light, depending on what the customer needs. Usually, you want heavy flywheels in a road bike or for kick-starting, but light flywheels are better for something that you run around town on or race from bar to bar.

“Our newest thing is that we dynamically balance all of our flywheels in-house on a Stewart-Warner balancer. We feel that’s more accurate than the techniques some of the other manufacturers use. Heavy flywheels and dynamic balancing usually make for a very smooth-running engine, even if it’s a big one.”

 

T&O flywheels are made of cast iron instead of steel. Why is that?

“Cast iron seems to grip the shaft tapers a little better, and some people find iron ‘wheels easier to true  Our flywheels are made of a special alloy that’s a lot different than the iron in a frying pan. We’ve never had a single failure, even with nitro in Top Fuel.”

 

Paul, what do you think about the V-Rod and Twin Cam 88?

“I think the Twin Cam 88 is the best thing Harley has done in years. It’s bigger, and, of course, more powerful than the other engines, and it has a lot of technical advances like the piston oilers. I admire the engineering in the V-Rod and everything, but it’s not for me. I guess I’m just a Sportster rider at heart.” (Paul owns a 1983 XR 1000, and a whole roomful of K-Models.)

 

What’s the best V-Twin configuration for all-around riding? Something you can have fun with but still take on the highway?

“Bigger engines have gotten popular, but I still like the 4-5/8” stroke 96-inch combination for good power and dependability- all-around riding. It will last a long time if you take care of it and don’t abuse it too much.” (Laughs.)

 

You have been in business for almost 40 years now. What are the highpoints of your career- personal and professional? And what about Bonnie, do you miss having him around?

“One of the best high points was when I took a voluntary layoff from Learjet years ago. I loaded my motorcycle in the back of a ’54 Ford camper, and my wife and I toured the country for 3-1/2 months. We stayed with friends and in campgrounds, and didn’t spend a night in a motel the whole time we were traveling.   

 

“I enjoy this business and I always have. Our race (The Truett & Osborn Drag Races held in May and August) would have to be a big high point. It’s rewarding to get all of the racers in here and see them put on such a good show. It’s a fun race, and everybody has a good time. This is the longest-running drag race in the U.S. that has been put on by the same people. This year will be number 33, I think. We’ve had most of the big names race here, but the little guy is always welcome too.

 “About Bonnie, well, I miss him. He did a lot here at the shop, and he was really good on the telephone. We see each other fairly often but, yes, I miss him.”

 

 

 

The phone rang as I was getting ready to leave. Someone wanted to know whether T&O flywheels were heavy or light. Paul’s response: “We make ‘em heavy, and we make ‘em light…whatever you want. Since you’re kick-starting, you’ll probably want them heavy.”

 

Another customer came in, walked to the counter, and asked C.J., Paul’s son, if he had a float bowl gasket for a Linkert carburetor. “I might have one left,” C.J. replied. He rang up the sale a moment later, and another satisfied customer left T&O with exactly what he’d come for. Needless to say, you won’t find many dealers who stock parts for Linkert carburetors these days- one of the many small but important things that has kept Truett & Osborn in business for so many years.

 

 

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Acknowledging his contributions as one of the world’s pioneer Top Fuel Harley riders and a top-notch clutch and frame builder, the Rocky Mountain Motorcycle Hall of Fame inducted Bonnie Truett in July of 2000.


Bonnie Truett -
Vian, Oklahoma      

Although I had known him by reputation for many years, I first met Bonnie face to face in 1995. He struck me as honest and direct, with a great sense of humor that was never far away. That impression has never changed.

            After I arrived in Vian and telephoned him from the convenience store, Bonnie came to meet me- surprised that I was traveling by car. He said, “I thought for sure you would come on a motorcycle. I didn’t see one, and I thought that maybe the cops had already arrested you and impounded your motorcycle. All in less than five minutes- that would have to be a world’s record!”

 A few minutes later, he was showing me through the house and garage he and wife Diane designed on a piece of cardboard and then built with the help of Bonnie’s brother-in-law and a few friends. It didn’t take long for us to settle in the garage, where Bonnie’s Ironhead Sportster nitro ‘play bike’ resided.

 

Bonnie, I’ll start by asking what you’re doing to pass the time since you retired from T&O.

            “Well, for one thing, I still travel a lot. I retired from racing in 1984, but I’ll always be part of the Truett Race Team. I help “The Kid”* with his racing as much as I can, and I do some engine work here in the garage- mostly on the older stuff. I just finished a Knucklehead and a Shovelhead, and today I’m going to pick up another Shovelhead over in Fort Smith. But one thing I’m not doing any more is building frames! I’m definitely retired from that.”

*Bonnie’s grown son, Scott, “The Kid,” was the Number One plate holder in the A.H.D.R.A.’s high-gear nitro class at the time.

 

I know you like the older bikes. What do you think about the V-Rod?

“I have no interest whatsoever in the V-Rod. I’m not down on them or anything, they’re just different. And there are enough Sportsters and Shovelheads around here to keep me busy forever.”

 

Why did you move to Vian?

            “I was born in a cabin just a few miles from here, so it’s home. And Vian is a good place to live. Nobody bothers you here, and there are just two rules- You can’t raise hogs inside the city limits, and don’t complain about your neighbor. Anybody should be able to live with that.”

 

Hot damn- maybe I should move here!  How and why did you get into racing?

            “I had a happy throttle hand and always rode hell-bent for leather. I was getting way too many tickets riding on the street, and I just decided that it would be cheaper to do my racing on the racetrack.

“I started out T.T. racing in the early ‘60’s. I liked T.T. because, with the cutbacks and everything, a good rider could usually make it up on riders with more horsepower. I raced a K Model until someone stole it.

            “I started drag racing in 1962 and switched to fuel in 1965 or ’66. I went in the 11’s and then the 10’s…I still remember my first nine-second race. It was a 9.99 in Dallas.

             “Back then, we were all using those little four inch Avon slicks and no wheelie bars. The theory was that the faster you could spin the tire, the faster you would go. Leo Payne changed that when he accidentally invented the slipper clutch at Irwindale in 1967 or 1968.

“His clutch slipped when he left the line, but then the heat from the friction welded everything together when he was about halfway down the track. The clutch locked up solid, and Leo made the fastest run he’d ever made. The slipper clutch was a big deal because it let us go to a bigger tire. Without the slipper, you’d bog the big tires.”

 

The slipper was a hell of a  breakthrough, then.

“Yes, it was. Everybody was experimenting with different things to try and go faster than everybody else. When somebody would finally figure something out or stumble onto something that worked, he would keep it to himself. For a while, we were drilling everything full of holes to lighten it up- including the frame! Even the way we got them started was different- they’d pull us off with a tow rope behind a car. Every run was kind of like a suicide mission, and the stock rods and cast pistons we were using didn’t help much, either.

“Nitro was a big change, and I was among the first racers to use it- Leo Payne helped get me started in racing, and he talked me into switching to fuel. Leo and Ken Tipton of M.C. Supply were the first to use nitro, then me. Joe Smith and Boris Murray switched over to it a little later.”

 

Where did you ever find nitro back then? Was it expensive? And how did you figure out how to mix it?

“I bought mine from a funny car racer in Wichita for $3.00 a gallon. Now it costs around thirty, but the price was crazy for a while. There was a nitro shortage and the NHRA bought it all up. Then a freighter came in somewhere with a load of cheap Chinese nitro that worked just as well, and prices came back down.

“Doc Dytch did a lot of research on nitro. He said 30% was the most you could use, but of course we later found out that was wrong. Doc put a lot into the sport, though. He even sent out brochures telling how to modify a Linkert carburetor for nitro, and how to put a lightweight Hummer front end on a Sportster frame.

“Nitro is hard to ignite, which was a big problem. We tried different chemical igniters, things like propylene oxide, that we added to make it burn. ‘P.O’ is funny stuff. It’s very unstable and at eighty degrees Fahrenheit it changes from a liquid to a gas. You’d show up at a race and open your P.O., and there would be nothing there!

“T.C. Christensen figured that out. He solved the problem by transporting his P.O. on ice.” 

 

What are some of the changes you’ve seen in drag racing?

“Frames have come a long way, and so have tires…they have more traction than we ever thought was possible.

“And there are wheelie bars. I  was one of the last professional racers to use wheelie bars- I used to call them ‘training wheels.’ Even that took a lot of experimenting, with everyone trying something different. One guy put a furniture caster on a leaf spring (laughing)- he would bounce up and down all the way down the track!

“Double-engines got popular in 1970 or ’71, but that never worked for cars and it didn’t work for Harleys. Having two engines makes sense in theory, since you should have twice the horsepower, but it never worked in practice. You ended up with too much weight and there were twice as many things to go wrong. The engines were always fighting each other in a double. I got around that a little by timing one of them fifteen degrees ahead of the other.

 

Who did you race against? How was the racing?

“The main people I raced with were Elmet Trett, T.C. Christensen with his Nortons, Marion Owens, Jerry Cox, Dave Campos, who drove the Easyriders streamliner at Bonneville, Boris Murray, Danny Johnson, Russ Collins, and Joe Smith- who owed a lot of his success to Gordon Kately.

“All the brands raced against each other, and T.C. won everything. His Nortons were very dependable, and a lot of credit should go to T.C.’s tuner, who was John Gregory. The Norton engines made enough power that they didn’t have to run on ‘Kill’ all the time, and that helped them stay together.

“Elmer Trett was another one who was ahead of his time. He and I were good friends, but Elmer had a lot of friends. He had a motto that was very true- ‘Always be nice to the people you meet on your way up, because they’ll be there on your way down, too.’

“Top Fuel was like a big clan, and the ones who raced doubles were a clan in themselves. Back then it took cubic inches to win. Now it takes ‘cubic dollars.’

“Promoters used to pay $500 for fuel bikes- win, lose or break- and we would usually break. That $500 was important, though, because Harley never helped the little guy. If anything, they might do a little something for the ones who were already winning.”

 

Who were some of your friends in racing?

“My best friends were Elmer, Marion Owens, McClure, who they used to call “The Judge,” and Pete Hill.

“McClure and I used to play around together. One time, I bet him fifty dollars that he wouldn’t run 7.40’s, or something like that. He didn’t, and he mailed me a fifty-dollar bill a week later- only he had folded it up and put so many staples in it that it took me an hour to pull them all out. I was surprised that the bank took it because of all the staple holes.

“And Pete Hill…the first time we met Pete was at the Bowling Green Spring Party Race. He showed up on a Knucklehead chopper with a 6 foot sissy bar and a little canteen of gas hanging off it. His tank didn’t hold enough gas to make it through the Smokies, so he carried a little extra in the canteen.

“Pete has always been a one of a kind. No one in the world has more loyal fans than Pete and Jackie Hill. Pete and Marion Owens made one run at our race where the crowd got so excited that they piled out on to the track. We had to shut down the races and chase them off. That was the same supercharged Knucklehead Pete did that Main Street burnout with in Sturgis several years ago.

“The thing about Pete is that he is always the same every day, day in and day out. You always know what he will be like when you talk to him.”

 

Bonnie retired from racing in 1984 but, as mentioned earlier, he still helps his son, Scott- “The Kid.” I asked Bonnie what racing was like now, compared to when he was riding.

            “Well. for one thing, I don’t see the new racers struggling like we used to- there’s more knowledge. Everything you need to know about nitro is on the Internet, and parts are a lot better now. I would never have imagined that a fuel motor could be as reliable as they are today.

“Even if you had plenty of money, you couldn’t buy the parts or the knowledge it took to race with fuel, because they weren’t there- nobody knew. I try to help new people out and make it easier for them, I guess because there was no one there to help me. It’s a way to add something to the sport.”

 

Getting inducted into the Hall of Fame was a big honor. What do you see as your biggest contribution to the sport of drag racing?

“It makes you proud that people recognize you for something you did, whatever it was. I think I’ll be remembered for making drag racing more professional. I worked with the promoters to make it more legitimate.” 

 

            One story in closing. Bonnie rebuilt a Shovel engine not long before our talk. The owner brought it back because it didn’t run like it should. Bonnie disassembled it but couldn’t find anything wrong. After hours of work, he finally discovered that the cam manufacturer had pressed the cam gear on wrong- only two or three degrees, but enough to kill performance.

“Jeez,” I said. “That  must have taken forever to find. How much did you have to charge the guy for that?”

“Nothing,” came the reply. “He already paid me once.” TJ